May 29, 2026

The Development of a Data-Driven Surrogate Model for Enhancing Electric Vehicle Cabin Airflow Analysis

Journal Fluids, Volume 11 (5). April 2026

by Mirza Popovac; Thomas Bäuml; Dominik Dvorak and Dragan Šimić (Austrian Institute of Technology – AIT) 

Abstract

This paper presents a data-driven surrogate model for predicting cabin airflow and its integration into system-level electric vehicle simulations for energy management analysis. The model employs a graph-based neural network with a mirror-symmetric predictor–corrector architecture and is trained on a dataset generated using computational fluid dynamics (CFD) covering a defined range of inlet velocities and temperatures. The surrogate appropriately reconstructs temperature fields and captures the dominant airflow structures at significantly lower computational cost than CFD. Quantitative evaluation shows high accuracy in passenger-relevant regions, while localized discrepancies remain confined mainly to shear-layer zones. The model enables near-real-time inference and is coupled with a system-level modeling framework for control-oriented simulations that are impractical with CFD. The study is tailored to a specific geometry and operating range, showing that targeted training strategies and physics-based extensions improve robustness, particularly under limited data conditions.